Smart manufacturing execution system

REAL TIME / CONNECTED/
PAPERLESS OPERATION

Empower man & machines to make
real time decisions based on data

Warehouse

Production

Kpi

Analytics

What is Vegam 4i

True to the name, Vegam 4i enables Industry 4.0 solutions, thus creating smarter factories. Creating a cyber-physical environment, where real-time communications between man and machine are extended to a virtual world of Internet of things.

Handling material movements through Scan-Pack module, process adherence through Digital SOPs, real time reports and data visualisations through KPI-Dashboard, Vegam 4i provides a 360-degree solution in digitizing factories.

Integration with other Production Enterprise software such as ERP, PLM, Courier, Transport and Shipping solutions, along with a continuously improving working model ensures that Vegam 4i can be a part of smaller factories to Mega-Factories.

Advantages of implementing Vegam 4i

OPE & OEE
95%
Inventory Accuracy
93%
Yield
87%
Quality
82%
Inventory Losses
14%
Cycle Time for Material Handling
21%
Quality Rejects & Reworks
12%
Response Time for Handling Changes
20%

The current state of most factories are somewhere between semi-automated and automated. Some portions of the production or supply chain functions are still manually operated or paper driven. Even automated factories have non-integrated back-end, broken-chain and silo-ed functions that result in efficiency and productivity leakage. This in turn, results in the defeat of the ultimate aim of achieving Operational Excellence. Other key challenges are around issues with exception handling and loose ends in integration with other software.The Vegam platform offers to fill these gaps in one quantum leap. This enables organizations to leapfrog into the Industry 4.0 framework irrespective of their current levels of automation and maturity.

  • Empower man & machine to make real time decisions based on data

  • Just-in-time training, Just-in-time instructions for safer and dynamic manufacturing

  • Digital Standard Operating Procedures for adopting quick product launch cycles

  • Enables Paperless Factories by Digitizing SOP

Vegam 4i fits into IT landscape

BI<-> ERP<-> Vegam 4i <->SCADA

Key modules of Vegam 4i

KPI modules & key features of Vegam 4i

Team Vegam has developed a very extensive KPI/ Dashboard solution that brings out large number of relevant and actionable insights to the various stakeholders of a manufacturing plant. Vegam 4i also offers third party tools to integrate with this data and present them as per the needs.

01
Traceability & drill down

02
Zoom / Time range

03
Assign task or leave comment

04
Configurable chart types

05
Configurable dashboards

06
Machine data & User actions Integrated live views

Reports and dashboards

Reports/dashboards for:

  • Receiving
  • Staging
  • Manufacturing
  • Dispatch

Reports types for :

  • Rate of doing tasks
  • Time take for doing tasks
  • Status
  • OPE, OEE, TPEE
  • Volume
  • Off-spec batch
  • Reject batch